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automotive filtration fitting instructions for filters
I
OE supplier to the top car makers.
FITTING INSTRUCTIONS
FOR FILTERS
Automotive filtration
FITTING INSTRUCTIONS
FOR FILTERS
1
1. SPIN-ON OIL FILTER 2
2. OIL FILTER ELEMENT 4
3. SPIN-ON FUEL FILTER 7
4. FUEL FILTER CARTRIDGE 8
5. FUEL FILTER COMPLETE 10
6. FUEL FILTER 11
7. AIR FILTER 12
8. CABIN FILTER 14
2
1.1 OBSERVE THE FOLLOWING POINTS
Should any object fall inside the filter throw filter
away. The object can directly go inside the engine
with catastrophic consequences.
Before starting the operation if the outside tem-
peratures is low, start and run the engine for 5-10
minutes and then stop it. The oil flow will be better
when it is hot.
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) Open the oil filler cap to facilitate the oil flow.
d) Remove the engine under cover to have access
to the sump drain plug.
e) Lace the oil pan to collect the used oil.
f) Open the sump drain plug and drain the engine oil
(Pic. 1).
CHAPTER 1:
SPIN-ON OIL FILTER
g) Remove the old filter (strap or turn-key can be
used to aid removal) (Pic. 2).
h) Clean the supporting surface that will receive the
new filter (in order to eliminate impurities that
could cause leaks) (Pic. 3).
Pic. 1
Pic. 2
Pic. 3
3
o) Check that the oil level is correct by removing
the dip stick wipe with clean cloth then reinsert,
remove to give clear visual check (Pic. 6).
p) Check for leaks with engine running.
1.2 SAFETY AND ENVIRONMENT
• Recommend to wear glasses and gloves for your
protection.
• In case car is lifted with jack, use jack stands too.
• Used filters and used oil must not
be thrown away. They should be
disposed of correctly in authorized
re-cycling centers, or through other
authorized disposal agents.
i) Lubricate the seal of the new filter with clean oil
(it helps proper positioning of seal) (Pic. 4).
j) Offer new oil filter to the thread and turn slowly
by hand to engage thread and then fully hand
tighten according to recommendation.
k) Screw the sump drain plug in after changing the
seal (Pic. 5).
l) Pour in the required amount of new oil (consult
hand book for correct amount).
m) Do not use additives (they can destroy filter me-
dia with catastrophic consequences).
n) Start the engine at idle speed in order to build
oil pressure, stop the engine when oil light goes
out.
Pic. 4
Pic. 6
Pic. 5
4
d) Open the cover of the oil filter module and the
oil filler cap to facilitate the oil flow (Pic. 2).
e) Remove the engine under cover to have access
to the housing cap.
f) Place the oil pan to collect the used oil.
g) Open the sump drain plug and drain the engine oil
(Pic. 3).
2.1 OBSERVE THE FOLLOWING POINTS
Before starting the operation, if the outside tempera-
tures are low, start the engine for 5-10 minutes and
then stop. The oil flows better when hot.
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) Remove the engine cover (if needed) (Pic. 1).
CHAPTER 2:
OIL FILTER ELEMENT
Pic. 1
Pic. 2
Pic. 3
5
l) Install the new filter and tighten up the cover of
the oil filter module according to recommenda-
tion (Pic. 6).
m) Screw the sump drain plug in after changing the
seal (Pic. 7).
n) Pour in the required amount of new oil (consult
hand book for correct amount).
o) Do not use additives (they can destroy filter me-
dia with catastrophic consequences).
p) Start the engine at idle speed in order to build
oil pressure, stop the engine when oil light goes
out.
h) Remove the old filter sticking to recommenda-
tion (Pic. 4a and 4b).
i) Identify the positioning of seals (Pic. 5).
j) Clean module and the cover that will receive the
new filter.
k) Lubricate new seals with clean oil (it helps proper
positioning of seals). Change the seals by hand
without using tools (they can damage either
seals or their seats, causing leaks).
Pic. 5
Pic. 6
Pic. 7
Pic. 4a - 4b
6
q) Check that the oil level is correct by removing
the dip stick wipe with clean cloth then reinsert,
remove to give clear visual check (Pic. 8).
r) Check for leaks with engine running.
2.2 SECURITY AND ENVIRONNEMENT
• Recommend to wear glasses and gloves for your
protection.
• In case car is lifted with jack, use jack stands too.
• Used filters and used oil must not
be thrown away. They should be
disposed of correctly in authorized
re-cycling centers, or through other
authorized disposal agents.
Pic. 8
7
3.1 OBSERVE THE FOLLOWING POINTS
Should any object fall inside the filter throw filter
away. The object can directly go inside the engine
with catastrophic consequences.
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) Remove the engine cover (if needed) (Pic. 1).
d) Remove the old filter (strap or turn-key can be
used to aid removal) (Pic. 2).
e) Clean the supporting surface that will receive
the new filter (in order to eliminate impurities
that could cause leaks).
f) Lubricate the seal of the new filter with clean oil
(it helps proper positioning of seals).
g) Fill the filter with fuel.
h) Offer new fuel filter to the thread and turn slow-
ly by hand to engage thread and then fully hand
tighten according to recommendation.
i) Prime the fuel system with the hand pump or
switch on the ignition if electric pump is availa-
ble.
j) Air purge if necessary.
k) Check for leaks with engine running.
3.2 SAFETY AND ENVIRONMENT
• Recommend to wear glasses and gloves for your
protection.
• In case car is lifted with jack, use jack stands too.
• Used filters must not be thrown
away. They should be disposed of
correctly in authorized re-cycling
centers, or through other author-
ized disposal agents.
CHAPTER 3:
SPIN-ON FUEL FILTER
Pic. 1
Pic. 2
8
e) Open the cover of the fuel filter module (Pic. 3a
and 3b).
4.1 OBSERVE THE FOLLOWING POINTS
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) Remove the engine cover (if needed) (Pic. 1).
d) If necessary, disconnect the hoses and identify
connections. Check the flow of fuel (Pic. 2).
Pic. 1
Pic. 3a
Pic. 2
Pic. 3b
CHAPTER 4:
FUEL FILTER CARTRIDGE
9
k) Reconnect the hoses correctly (if quick connec-
tors used check the “click” when connecting:
“click” sound is the proof that connector is proper-
ly inserted).
l) Prime the fuel system with the hand pump or
switch on the ignition if electric pump is available
(Pic. 7).
m) Check for leaks with engine running.
4.2 SECURITY AND ENVIRONNEMENT
• Recommend to wear glasses and gloves for your
protection.
• In case car is lifted with jack, use jack stands too.
• Used filters must not be thrown
away. They should be disposed of
correctly in authorized re-cycling
centers, or through other author-
ized disposal agents.
f) Remove the old filter (Pic. 4).
g) Identify the positioning of the seals.
h) Clean module and the cover that will receive the
new filter.
i) Lubricate new seals (it helps proper positioning
of seals). Change the seals by hand without
using tools (they can damage either seals or their
seats, causing leaks) (Pic. 5).
j) Install the new filter and tighten up the cover of
the oil filter module according to recommenda-
tion (Pic. 6).
Pic. 4
Pic. 6
Pic. 5
Pic. 7
10
CHAPTER 5:
FUEL FILTER COMPLETE
g) Identify the positioning of the seals.
h) Correctly position the new module (remove the
protective caps at the last moment in order to
avoid to contaminate filter).
i) Lubricate new seals (it helps proper positioning
of seals), change and position the seals by hand
without using tools (they can damage either
seals or their seats, causing leaks).
j) Reconnect the hoses correctly (if quick connector
used, check the “click” when connecting: “click”
sound is the proof that connector is properly inserted).
k) On some modules, the seat of the water sensor
can be obstructed: it will automatically be opened
when the water sensor is completely tightened up.
l) Prime the fuel system with the hand pump or
switch on the ignition if electric pump.
m) Air purge if necessary.
n) Check for leaks with engine running.
5.2 SAFETY AND ENVIRONMENT
• Recommend to wear glasses and gloves for your
protection.
• In case car is lifted with jack, use jack stands too.
• Used filters must not be thrown
away. They should be disposed of
correctly in authorized re-cycling
centers, or through other author-
ized disposal agents.
5.1 OBSERVE THE FOLLOWING POINTS
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, use our electronic catalogue.
c) Remove the engine cover (if needed) (Pic. 1).
d) Disconnect hoses and identify connections.
Check the flow of fuel (Pic. 2).
e) If fitted, unclip the water sensor connector.
f) Remove the old module.
Pic. 1
Pic. 2
11
e) Remove the old
filter (Pic. 3).
f) If necessary, iden-
tify the position-
ing of the seals
and washers.
g) Correctly position the new filter checking the
fuel direction by an arrow on the filter (remove
the protective caps at the last moment in order
to avoid to contaminate filter).
h) Reposition seals after lubricating (it helps prop-
er positioning of seals) by hand without using
tools (they can damage either seals or their seats,
causing leaks) and washers.
i) Reconnect the hoses correctly (if quick connector
used check the “click” when connecting: “click”
sound is the proof that connector is properly in-
serted).
j) Check for leaks with engine running.
6.2 SECURITY & ENVIRONNEMENT
• Recommend to wear glasses and gloves for your
protection.
• In case car is lifted with jack, use jack stands too.
• Used filters must not be thrown
away. They should be disposed of
correctly in authorized re-cycling
centers, or through other author-
ized disposal agents.
6.1 OBSERVE THE FOLLOWING POINT
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) Remove the engine cover (if needed) (Pic. 1).
d) Disconnect hoses and identify connections (Pic. 2).
CHAPTER 6:
FUEL FILTER
Pic. 1
Pic. 2
Pic. 3
12
d) Remove the air duct if necessary (Pic. 2).
e) Open air filter box.
7.1 OBSERVE THE FOLLOWING POINTS
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) Remove the engine cover (if needed) (Pic. 1).
CHAPTER 7:
AIR FILTER
Pic. 1
Pic. 2
13
7.2 SECURITY & ENVIRONNEMENT
• Recommend to wear glasses and gloves for your
protection.
• Used filters must not be thrown
away. They should be disposed of
correctly in authorized re-cycling
centers, or through other author-
ized disposal agents.
f) Remove the old filter (Pic. 3).
g) Clean the air filter box and its cover (using a
clean damp cloth), so that the new filter is fitted
in a clean environment. While filter box is open
pay extreme attention that no objects fall inside
it: they can directly go inside the engine with
catastrophic consequences).
h) Install the new filter (Pic. 4).
i) Check it is in the correct positioning.
j) Close the air filter housing cover.
k) Reinsert the air duct (if it has been removed).
Pic. 3
Pic. 4
14
f) Clean the interior filter housing (using a clean
damp cloth) so that the new filter is fitted in a
clean environment.
g) Correctly position the new cabin filter checking
the flow direction by an arrow on the filter.
h) Check it is in the correct position.
i) Close the cabin filter housing.
8.2 SECURITY & ENVIRONNEMENT
• Recommend to wear glasses and gloves for your
protection.
8.1 OBSERVE THE FOLLOWING POINTS
a) Switch off the engine.
b) Check if it is the correct application for the vehi-
cle, using our electronic catalogue.
c) The cabin filters may be located in several places
in the engine compartment, under the glove box,
under the wipers or near the accelerator pedal.
Consult hand book for correct location (Pic. 1, 2
and 3).
d) Open the cabin filter housing.
e) Remove the old filter from the housing.
CHAPTER 8:
CABIN FILTER
Pic. 1 - Cabin filter located behind the glove
box
Pic. 2 - Cabin filter located behind in the engine
bay, under the windshield
Pic. 3 - Cabin filter located near the pedals
15
Note
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